small business

Growing Pains Part 2

The last blog I published was in June, called Growing Pains Part 1. In it, I described some of the big projects we’d undertaken in 2021, which led to serious growth and serious growing pains (namely, always being on the verge of running out of cider).

In that blog, I promised to write a second part that was less of a report on what was causing the growing pains and focused on more how businesses can manage big growth phases. Of course, we’re a relatively young and small business, so this blog about big growth is coming less from the place of ‘this is what other businesses should do’ and more from a ‘this is what we’re trying to do’ place.

Here are some of the pitfalls of big growth and how we’re attempting to manage them.

  1. Growth costs a lot, and usually it costs a lot before you’ve actually grown revenues.

    In late 2019 (let’s just forget 2020 happened, because we remained at a static state for most of that year), we were flirting with the edge of maxing out our production equipment. That meant that we couldn’t really make much more cider without having to make major investments in our infrastructure and equipment. Over the years, Joseph had come up with work-arounds and tricks to squeeze more cider out of what equipment we had, but if we wanted to make any more cider, we’d need to put hundreds of thousands of dollars toward it. This was because we couldn’t just buy a new tank. If we increased our tank capacity, we’d have to cut a new concrete pad that could handle the extra weight. If we did that, our glycol chiller wouldn’t be able to keep up with new tanks, so we’d have to get a second chiller. But if we did that, we’d have to upgrade the electrical service and the power to the building. And if we did all of those things and could make more cider, our bottleneck would be Pasteurizing it all, so we’d need a better solution there.

    A lot of small businesses find themselves in similar situations. You either have to stop when you’ve maximized your equipment, or you practically have to double everything at once, which costs lots of money and is based on the general ~vibe~ that you’ll be able to grow your sales enough to cover the added expense of this growth. If you are able to find the money to do a major expansion, there are still several possible outcomes. You might find out that it’s going to take longer for sales to pick than you expected and you might run out of cash or even go out of business because your debt burden becomes too much. You could adapt and start offering other services to cover that gap in revenue until sales pick up, like making cider for someone else, or canning cold brew coffee for a local business. In the best situation, your gamble that the demand is out there turns out to be true, and you’re very grateful you had the equipment to handle it.

    We are really fortunate to have a lender we’ve worked with since we opened who believed us when we said we needed money to capture this anticipated interest. Luckily, we were right that the demand was there and that the sales would be there on the other side. PHEW. But these major growth periods present a super risky phase for any company, and it puts of lot of promising companies out of business.

  2. Growth means a lot of new people, and potentially, a change of culture. One thing that’s been really important to us since we opened is our company culture. We have a short mission, vision, and values statement as a company, and one of the few values that made the cut was ‘Be nice.’ We want to provide excellent customer service. We want to provide good wages and a good work environment. And we also really want our employees to be nice to each other; to assume the best of each other and give the benefit of the doubt when there are conflicts. To say, “Hey, how are you?” when you see each other instead of, “Did you do this yet?”

    We knew, as we were on the verge of opening the restaurant, that we were about to hire a bunch of new people and that our culture could change pretty quickly if we weren’t on top of it. We had a very intentional meeting with all of our manager-level staff to reiterate what our values were, how we expect managers to behave and handle conflict, and how we want lines of communication to flow. This meeting definitely helped remind everyone of what our expectations were.

    A couple months after we opened the restaurant, we started to sense some tensions rising in our staff, both within small teams and across teams. It happens - any time you double the number of people in your company and ratchet up the stress several notches, the culture is at risk. We had to model ourselves the kind of conflict management we want to see in our managers in a few tough conversations. We had to let some people go who just didn’t fit into the vibe we were trying to cultivate. And we had to publicly acknowledge some of the ways we needed to do better.

    This is the kind of thing that we’ll have to pay close attention to for as long as we’re in business, but a strong culture of people who support each other is worth the effort it takes.

  3. Growth means most, if not all, systems have to get redone. We have never been the best at creating replicable systems, but we were managing. Then, we added 8 farmers markets every week, a new full-service restaurant, a huge cider subscription program, and grocery sales onto our tenuous-at-best-processes, and most of our systems buckled under the pressure. We’re doing our best, gritting our teeth and holding on as we get through this extremely hectic and stressful busy season (people love cider in the fall!), but we know that we have a whole lot of shoring up to do during our down season this winter. We’ll (hopefully) have some time to review what worked in 2021 and what didn’t, and to create new systems. So while 2020 was the year of Pandemic Pauses and 2021 was the year of Big Growth, we hope that 2022 will be the year of Replicable Systems and Delivering on 2021 Promises. It’s not so catchy, but it will be pretty important if we want another growth phase in the future (2023??)

Thanks for hanging with us as we’ve grown this year; without customers who are passionate and involved, we wouldn’t have the opportunity to take these big steps.

Growing Pains Part 1

Hey everyone! It’s been a few months since I last wrote a blog about how things are going at the cidery, so I thought we might be due for an update. I want to share a bit about some big projects we’ve been working on so far this year (Part 1), and then wax poetic about growing a business and the ups and downs that big growth can bring about (Part 2 - coming soon).

With no further ado, here’s what’s causing some of our current growing pains (but GOOD growing pains).

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  1. Our Cider Subscription Service. After we started shipping our cider in early 2020, adding a subscription service quickly became the next goal for that segment of our business. During COVID, so many people bought cider to get shipped to their homes; it was really heartwarming. Because we’d furloughed most of our staff in March/April/May, I was the one who would go in and fulfill these orders, and I can’t tell you how many times I saw an old friend of mine from college, or a friend of my parents, or a cousin or aunt or uncle buying our cider. It truly meant so much to me, and I’m so glad I got to connect with these people, even in a small way like putting ciders into a box and writing a quick thank-you note, during the tense early days of COVID.

    We started working on the subscription program a few months later. There were so many fine details to figure out; Jackie, who is running the subscription program, spent so much time on the phone with VinoShipper, asking how to make it possible for someone to gift a subscription, or to change their address, or to swap out a cider that they didn’t want. We had a goal of getting 250 subscribers in our first year.

    In February, before we had even sent out our first box, we went to a panel discussion at CiderCON about how to make a successful subscription service. Two of the presenters were other cideries who were best in class - they each had roughly 250 members. Jackie and I were surprised - we hadn’t sent out our first box and we were getting close to those numbers.

Fast forward just a couple of months and friends, we have OVER 400 subscribers! We’re truly shocked and so happy that people around the US are getting a chance to try our Ciders of the Month. We pour a lot of effort and love into those ciders, so seeing the Instagram stories of people excited to open their boxes in Alaska and Maine is so wild!

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2. Farmer’s Markets. Another thing we learned during COVID was that Farmer’s Markets are a good way for us to reach new customers. We signed up for the Fishers Farmer’s Market in early 2020, before the pandemic hit, and we were so glad that we did - we were able to exceed our regular event sales in a year when literally every event was canceled.

So, in true Andrea fashion, I decided we should expand on the program in 2021 and signed us up for 5 markets throughout the state. And then Jackie signed us up for three more. That’s right. Every Saturday, we are at 8 different farmer’s markets, from Fort Wayne to Bloomington. We had to hire about 30 part-time event staff. We had to buy a cargo van to transport cider every Saturday. We had to get six new branded tents and POS systems and a couple storage units and just after we finish one Saturday and take a breath, we have to get ready for the next, for TWENTY-TWO WEEKS IN A ROW!

To be honest, we may have bitten off more than we can chew here. It’s going great, we’re selling tons of cider to tons of new fans and I couldn’t be happier. But we’re literally running out of cider, even though we just upgraded our equipment and added on staff so we could grow our cider production. We’re having to make some hard choices, like who gets cider first (our tasting room customers, our farmer’s markets, our subscribers, or our many wholesale accounts throughout the state). When I try to prioritize that list, I come up with 5 different groups as our number 1 priority and then decide we just have to make more cider, somehow.

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3. Moving our Tasting Room/Opening a Restaurant. Oh, this little thing? The one we’ve been working on for three years now? Yeah, it’s happening, and it’s happening FAST. Everyone hates moving, and with good reason - you have to decide what you want to move and what gets trashed, it’s messy and dirty and sweaty and stressful. When it’s a business that’s moving, you have to add on the layer of closing for a couple of weeks, pulling staff who are already busy to help with moving/painting/building stuff, communicating with your customers that soon, they’ll have to go somewhere else to get your cider, updating all of your business paperwork with a new address…on and on it goes.

Part of our move includes majorly expanding our kitchen - from the literal space and equipment, to the staff and the menu. You may have heard, but there is a major crunch in the industry right now for kitchen and front-of-house employees, so finding the right staff is tough. But the new space is going to be SO GREAT! It’s big a beautiful and light-filled and spacious, and our food is going to be amazing, and we truly can’t wait to have the move finished and the space open to you all because it’s a major upgrade. Please visit us!

I’m going to stop here. As you can see, we’re working on a lot. And there are a few BIG things we’re still holding back on sharing from you, so stay tuned for those.

But, I can’t end without saying that this kind of growth, while challenging and tiring and a bit of a logistical nightmare, is really, really exciting, especially after 2020. We feel so honored to be in the place we’re in, representing what cider can be when it’s made in Indiana. Thank you, and stay tuned!

Behind the Scenes Highlights of our 2020 Cider of the Month Gift Box

CoTM Box

Did you hear the news? We just released a gift box that features the 12 unique Ciders of the Month that we released in 2020! We wanted to review 2020 through the lens of this gift box in the blog today. This is from my perspective (Andrea) - if you want a LOT more information on how the ciders were made and how they should be consumed, you need to get one of the boxes to access to some awesome behind-the-scenes content written by Joseph, our Cidermaker. :)

The Background: Though we’d done the CoTM program for four years, we had never canned the releases. We decided in mid-2019 that we wanted to go that route, and had spent the latter half of the year designing the label, picking the flavors, and brainstorming how to make the program even more successful. In fact, we’d already decided to save some back and release a gift box at the end of the year!

This gift box is a great walk down memory lane, as each cider is tied to a specific time in a really wild year. Here are a few behind-the-scenes stories from some of the releases.

Frozen Indiana blueberries, getting ready to be sorted and pureed for our February release.

February, 2020 - Blueberry Lavender - Every year, Aaron and I and several of staff members go to CiderCON, which falls over the first weekend in February. This year, Devour Indy, a city-wide dining event and the Blueberry Lavender release both fell on February 1st, which happened to be a Saturday, and also happened to be when a lot of our staff would be in Oakland, CA. Now that we’ve done this for four years, I get a bit of a spidey-sense when a release is going to be big, and Blueberry Lavender was going to be BIG. In preparation, I even sent out one of the rare Facebook messages to people who were interested in the release, telling them to NOT come on the 1st if they didn’t have to because we were going to be so crowded. We opened up our warehouse and added tables and a second layer of staff to ease the pressure. I compulsively checked the sales from my phone and texted our tasting room staff for status updates from San Francisco. Apparently it was a well-controlled zoo and everyone loved the cider! It’s one of our most popular releases from 2020.

April 2020 - Mango Lassi - This was our first post-shutdown release. We offered carryout cider only from mid-March through the end of May, and we were running things with limited hours and staff. We had no idea what to expect of a cider release during COVID. Luckily, there was a lot of community support for small businesses in April, and our fans really showed up! It was so fun to have our team here, busily getting orders ready, answering the phone as people pulled for curbside pickup, and running cider outside. It felt great to be busy and gave me a sense that maybe we could make things work during the COVID shutdowns after all. Little did we know we’d be doing these same things for the rest of the year!

May 2020 - Margarita - We always try to do a fun cider that could pair with Mexican food for our May CoTM because of Cinco de Mayo, and this year we thought a Margarita cider would fit the bill. But BOY did we underestimate how popular this cider would be!

A little peak behind the curtain on this one: when we process a finished cider, it goes from a Brite tank, through our canning line (which at the time was a manual canning line that did 8 cans per minute), into a hot water bath for 20 minutes, cooled in a cold water bath, and then for the CoTM brand, run through a manual labeling machine and finally hand-stickered.

For some reason, we thought it’d be fine if we canned Margarita starting at 10am on the morning it was released. We’d have the first batch of cans (8 cases worth) out of the Pasteurizer by 11, and they could be labeled and ready to go by the time we opened at noon. We were still carryout only, so how hard could it be to keep up?

Just what we needed during one of our most stressful releases ever - a huge, expensive, long-awaited piece of equipment to be delivered!

Just what we needed during one of our most stressful releases ever - a huge, expensive, long-awaited piece of equipment to be delivered!

WRONG. As often happens, it took a little longer to get started than we thought, and then things didn’t run as perfectly as we hoped once we got going. Meanwhile, the number of online pre-orders climbed over 100, most of which included at least a 4-pack of Margarita and several that wanted an entire case. We were behind before we even opened. Our meticulously lined-up pre-orders were sitting on the bar, but as customers popped in without a pre-order, we stole cans from the pre-ordered pile to keep the lines down. But then someone who had ordered hours before would come in and we wouldn’t have their order ready! Or in the heat of the moment, we’d forget to mark an order as picked up and we’d re-make an order that wasn’t necessary. It was just a mess the entire day. Bartenders who had been furloughed but came by to pick up some cider were immediately asked to help run orders outside, or label cans as they came out of the Pasteurizer. Customers were calling asking if it was okay that the cider they just picked up was still hot.

The whole time it was happening, I was thrilled that we were making money and getting people a cider they were excited about, but I was STRESSING about the lines outside.

Oh, and did I mention, right as we opened and started to realize how nutty the day was about to be, a freight truck with our new canning line arrived, which pulled three of the production guys from canning into one of the most intricate, time-consuming, and stressful forklift removals we’ve ever had?

Yeah. It was a wild day that I will never forget.

Watermelons coming in fresh from the fields! They were in the cider within 12 hours.

Watermelons coming in fresh from the fields! They were in the cider within 12 hours.

August 2020 - Watermelon - This was a fun one! We try to use local fruits as often as we can, and hoped to do so for our watermelon cider. I found out that Hackman Family Farm was doing their first watermelon harvest on July 27th, 4 days before the cider would be released. I drove down to Seymour, IN in the morning, and arrived when the first truck of watermelons was being brought in on a tractor. They were hot from the sun. I could tell that everyone at the farm was excited to get the watermelon season started, as one of the workers ran a watermelon over to a table and the Hackmans cut it open, chopped it up, and handed it around for everyone to taste. It was SO GOOD. I’ve never had a warm watermelon before, but it was still so refreshing! Truly the best watermelon I’ve ever had.

They loaded up my car with 37 watermelons and I headed back up to Indy. I didn’t realize how heavy my car was, and at the very first stop on the way home, a rogue watermelon came flying into the front and smashed my hand a bit. I drove a lot more carefully after that!

I got back to the cidery around 1, and the production team quickly unloaded my car, started chopping up the watermelons, and running them through the juicer. The fresh watermelon juice was added to the cider that night. From field to cider in 12 hours!! You can really taste the freshness in this cider - I think it may be my favorite one.

December 2020 - Cranberry Rum - We didn’t realize until after we’d announced our that our gift box would be released on Black Friday that it meant we had to have Cranberry Rum finished in enough time to can it, Pasteurize it, sticker it, and put it in the box several days before the official release date. Luckily, our production team was able to switch some things around and make it happen for us, so Cranberry Rum is the first Cider of the Month that was done DAYS EARLY. It made the release in the tasting room really smooth, which was great because this one had a lot of traction on social media. Thank goodness we didn’t have a repeat of Margarita!

I hope you enjoyed some of these stories as much as I enjoyed telling them! Part of what makes supporting a small business worth it are stories like these - you get to know the people that make the cider, the team in the tasting room, and the customers you see every week. We hope that 2021 brings more in-person gatherings and shared stories, but for 2020, this is about the best we can do. We hope you get one of these gift boxes and create some stories of your own too. Merry Christmas and Happy Holidays!

Business in the Time of COVID - Part 1

I’m currently sitting on my couch, crying. I’ve been texting with one of our employees, who we had to furlough shortly after Governor Holcomb’s closure of in-person dining for bars and restaurants in Indiana. A couple weeks ago, I let her and a few other key employees know that we would be able to bring them back because we were approved for the Payment Protection Program. But as time passed, the funds didn’t come, and when they finally did, it was less than we were approved for. Since finding out about the fund reduction, I've been kicking myself for mentioning anything about returning to work in the first place. Why did I make promises to people about their livelihoods before all of the details had been clarified? Why, as a business owner, was I regularly frustrated with my previous self for saying too much, promising too much, being too transparent, when it consistently meant I had to come back and say, “Well, actually, things have changed and that’s not really the case any more.” In one of these hard conversations over the years, I told the person that I have a problem of falling in love with people when I talk to them and I want to give them everything in that moment, and instead of thinking it, I say it out loud. It’s a bad trait for a business owner, and a person. When would I learn? 

I finally worked through the self loathing and started to break the news to each person that we actually wouldn’t be bringing them back as soon as we hoped. We had to keep our production staff working, and that plus staffing our bar for limited carryout hours would exhaust the PPP funds. Without a date for reopening on the table, it felt foolhardy to spend more than absolutely necessary right now. She let me know that she’d just gotten her first unemployment check and that she and her family would be fine. And then she thanked me for all the hard work I was putting into trying to do the best thing for our employees and to make sure we’d be there with a good job and steady pay on the other side of the COVID-19 pandemic. That’s when I started crying. She couldn’t know what a relief that was, to know that she could see I cared, even though I was delivering bad news.

As a business owner, I’ve really struggled with decisions that mean choosing between profits and people. I want everyone to make a truly liveable wage, even in an industry where that isn’t the norm. I want to give people raises who work hard and have been loyal to us. I want our employees to get to do work that is meaningful and exciting, even if it isn’t exactly what they were hired to do. But it’s really hard to do that when your company still isn’t making enough of a profit to upgrade needed equipment, for example. It’s really hard to do that when you yourself haven’t taken a salary in 5 years. The most stressful moments of owning a business can all be tied to moments like this. I want to be seen as a competent leader who knows how to navigate the realities of starting a business and who is caring and generous with our employees, but sometimes it is truly the wrong decision if we want to keep operating. 

The COVID-19 pandemic has really brought these kinds of decisions to the fore, with an added layer of uncertainty about the future that is unprecedented and fully out of our control. When the noise about COVID-19 started to pick up in early March, I felt like I was making life-altering decisions on behalf of our employees every day. In early March, before mandated shutdowns were announced, I read articles chastising people for going out to bars. They blamed the people, yes, but they also blamed the bar owners for not shutting down. I have a Master’s in Public Health and a concentration in Epidemiology. I actually know more than the average person about the spread and mitigation of diseases. From that perspective, the answer was clear. But as a business owner, it was murky. Should we shut down? Should we reduce our hours? Is it fair to ask an employee to deal with the public, even if I wouldn’t be comfortable doing so myself? Is it fair to tell someone we’re prematurely closing and effectively fire them, even though other bars and restaurants in our city are staying open until the bitter end? They have kids, and bills, and they want to keep working. How do I, a measly person who opened a small business a few years ago, have this kind of power over someone else’s life? 

So far, all of our staff understands that the circumstances we’re under aren’t normal; of course we wouldn’t have chosen to have a pandemic just as our business was starting to really take off and make some important strides. They’ve been kind and understanding about how complex and difficult these choices are, and graceful when we’ve had to give them bad news. I wouldn’t wish this situation on others, but the silver lining, at least for me in the present moment, is a renewed gratitude for our team, our customers, and our friends who have been so kind even in the midst of their own stresses. 

This wasn’t really the COVID-19 blog I set out to write, and I hope to do another one that’s a little more objective and business-focused, but this is the blog that came out of me today. Thanks to everyone who has supported us over the last 6 weeks, especially our employees who keep showing up to work and have thanked me for a continuing paycheck, and those who have stayed away and reassured me that they will be happy to return once we are ready. It has been one of the few things keeping me from losing it and I can’t be more grateful, no matter what the future holds.  

What's the Goal for 2020? Dominate.

Back in October, I wrote a blog about some of the big things that happened in 2019 and how they had affected our business. In case you need a refresher, 2019 was a really big year for us. We started canning our own cider (each can filled by hand!), released Fleeting Youth as a permanent seasonal on draft and in cans, and saw massive growth on the distribution side. All of these things combined to make us profitable, a huge milestone for any small business. 

2020 is shaping up to be another really big year for us. My word for the year, when it comes to the business, is DOMINATE. I shared it with our staff at the holiday party, and I’m sharing it here: we are going to DOMINATE in 2020. Here’s how we plan to do that, and we hope you’ll come along with us for the ride!

  1. Move our tasting room to The Assembly development on E. Washington Street. Along with moving our physical location, we’ll also be expanding our kitchen and our food menu so we’ll be a full-service restaurant instead of one that focuses mostly on sandwiches, snacks, and salads, as we currently do.

    The new tasting room will have about twice as much space, twice as many seats, and a beautiful, European-style patio. We’re excited to be closer to downtown, even if just by half a mile. We’re excited to have more built-in traffic with the TWG offices sharing the space with us and three stories of apartments above us. While we’ve loved our spot in the Neidhammer building, parking has always been a problem for our customers, and not having a built-in customer base kept us just off the radar for a lot of folks. We can’t wait to put ourselves on the map in a bigger way through this tasting room, and for the challenges and opportunities having a full-service restaurant will bring.

  2. Grow our distribution footprint by 50%. Our distribution sales have been really healthy year-over-year. To grow by 1.5x is a pretty serious goal at this point. In fact, we may not be able to do it just within Indiana. While it’s outside of our full control, we hope that you’ll find Ash & Elm Cider products in more grocery stores in Indiana in 2020, and that you may be able to find us in some surrounding states by the end of the year too. In order to do this, though we’ll have to…

  3. Increase our production capacity. Again. Even though we got a big new fermentation tank in early 2019 and bought a canning line, we’ve already maxed out our capacity. We recently got three new fermentation tanks up and running and literally just sealed the deal on a new automatic canning line. This means we actually have the physical capacity to make all the cider we want to sell in 2020, and our labor won’t have to increase too much to do that. In other words - increased efficiency! Always a good goal for a business.

  4. Open an online store for people who can’t make it to our tasting room! This has been a goal for a while, but I’m putting it in writing - we are going to start selling our cider online in 2020! There are lots of legal hoops we need to jump through, but our goal is to put our special bottled ciders and our Cider of the Month ciders online for folks who want to get a taste of some of our special releases. We’ll start small - just in Indiana - but as we get our bearings, hope to add on additional states. It’s going to be a great way to share some of our really special ciders with our far-away friends!!

  5. Do a better job of sharing our story. We’ve been open for almost 4 years now (can’t believe it!!), and in retrospect, there are aspects of the Ash & Elm Cider Co. story that we need to do a better job of sharing. We want people to know what makes our cider different from anyone else’s. We want you to know where we get our apples, how we work with local orchards, and who the people are who make our business run. 

2020 is shaping up to be a banner year. As always, we so appreciate everyone being a part of the ride, and appreciate your patronage, interest, and excitement. Cheers to the new year!

How Canning Changed Our Business

Almost two years ago, we decided to put our cider into 12 oz cans and release them into the wild. We wrote about why this was a complicated decision and how distributors work. We also talked about the decisions we made leading into the release. We put a lot of thought and effort into the decision. But, even with our over-the-top spreadsheets, calculations, and forecasts, there were still effects on our business that we didn’t anticipate. Here are some of the biggest changes - both expected and unexpected - that came about as a result of canning our cider.

Is it worth risking your business to have cans this beautiful? Maybe.

Is it worth risking your business to have cans this beautiful? Maybe.

  1. They exposed us to new people and accounts. This is the whole point, right? We put our cider in cans so that we could sell it at liquor stores and restaurants that have limited draft options. We put our cider in cans so that, someday, grocery stores and sporting venues could carry them. And with each new store or venue that becomes an account, a new batch of people see the name Ash & Elm Cider Co. and become aware of our business. And all of this happened! Yay brand-awareness! Yay new fans!

  2. Traffic to our tasting room declined. We anticipated this a bit, but it was still a bummer when it happened. Before cans, if someone wanted to drink our cider at home instead of at a bar, they had to come to the tasting room and get a growler fill, which would last them for a couple nights, max. Now, they had a more options: they could come to our tasting room and buy enough cider in cans to last them for a month or two. They could go to the liquor store next to their workplace and never step foot in our tasting room at all. We expected a dip in sales in our tasting room, but we hoped that the greater exposure (see #1) would eventually lead to more people finding out about us and checking out our tasting room. That did happen eventually, and tasting room sales recovered, but for those first six months or so, the difference was hard to miss.

  3. It changed our product mix. This one was a biggie, and we should’ve seen it coming. We’ve talked before about profit margins. Our best margins come from draft cider - filling kegs has a much lower labor and equipment cost than canning cider, but the retail price is about the same. If it were up to us, every bar and restaurant would carry our cider on draft (heck, multiple draft lines per bar! CIDER FOR EVERYONE!!).

    One thing we didn’t anticipate is that a lot of our draft cider customers didn’t do what we thought they might - keep carrying our cider on draft and add new styles in cans. Instead, they took all of our cider off of their tap list and replaced them with cans. While we’re definitely happy to be in more bars and have more of our styles represented, we didn’t expect to lose so many draft positions when we offered our cider in cans. In fact, our draft sales have been about level year over year: our draft cider sales were up 18% this year and 23% last year. Cans, on the other hand, are increasing rapidly: our canned cider sales are up 119% compared to last year.

    Similarly, our growler sales (that precious high-profit-margin liquid) are down since we started offering cans to go in our tasting room. We anticipated more sales overall with cans, but we didn’t adjust our draft options down, and we should have.

  4. It didn’t make us any money... We used a mobile canning service for the first year that we offered cans. We did this because canning lines are SUPER expensive, and we wanted to test the market first. The trade off, of course, is that we’re paying someone to perform a service for us, which eats into the profit margins. We already knew that using a mobile canner would make our profit margins razor thin, but that was with the assumption that draft sales and tasting room sales would continue to grow at the same pace instead of decreasing in velocity.

    At the end of 2018, we did some number crunching and realized something sobering: we were losing money on every can of cider we sold. OUCH. We were working harder, longer hours, putting stress on ourselves and our production staff, and we had less to show for it! How could our calculations have been so off? Well…see points one through three above. Each account that took off a draft line and added in cans cut into our profit margins. Each customer that bought cans instead of a growler did the same. Multiply that by every bar and every customer for an entire year, and you end up working harder for less money. Not a sustainable business strategy.

    This blog is already creeping up on length, so I’m going to stop it here and will write another blog soon about what we did to stop the bleeding that canning introduced into our business model. Stay tuned!

Distribution, Part I

Folks that come into the cidery usually have a set of questions they progress through when they’re here:

  1. How long have you guys been open? (6 months)
  2. What did this building used to be? (A pharmacy. A meeting place for the Oddfellows. A strip club).
  3. Where else can we get your cider? (Nowhere. Yet…)

That third question always leads to more questions. The answer is – of course – more complicated than it seems. Here’s our attempt to explain the situation, in a two-part blog! Today is Part 1, which outlines the difference between self-distribution and working with a distributor.

First of all, the USA’s alcohol system is a ‘three tier system’, thanks, of course, to laws set up after the disaster that was Prohibition (where most weird alcohol laws come from). For more information about this system and its history, check out this great article over on Serious Eats.

  • Tier one is the manufacturer of the product – these are your breweries, wineries, distilleries, and cideries. Us!
  • Tier two is a distributor. These are companies that buy product from manufacturers at wholesale prices, and then sell them to retailers. In Indiana, we have Monarch Beverage, Cavalier, Zink, etc. who play this secondary role.
  • The third tier is then the retailer. This is where you as customers can come to get a drink. Think bars, restaurants, liquor stores, grocery stores, etc.

Every state has different liquor laws. In Indiana, micro-breweries can cut out the distribution tier up to a point (based on volume). If you’re familiar with Indiana alcohol laws, last year, Sun King Brewing Co. fought to raise the limit so that microbreweries can self-distribute a greater volume of beer before having to work with a distributor. So, microbreweries can self-distribute, and while most of them start with self-distribution, many of them decide to sign on with a distributor well before they hit the self-distribution ceiling in Indiana. There are some great reasons for that:

Why You Would Self-Distribute

Self-distribution sounds like a great deal, especially at the start. You can hop in the car, put a keg or two of your product in the back seat, drive to a bar, say, “Hey, want this?”, and if the answer is yes, you can pick up a check and leave the beer. Bam, you’re on tap at a local restaurant and are already growing the market for your product. You get to collect the retail price for your beer and take it home to the bank. As a startup, that extra profit can help you expand a lot faster than selling at the wholesale rate. Also, in brand new businesses, one or two people could probably handle all the distribution needs.

Bottom Line: Quick way to reach more customers, higher profit margin for the business.

Why You Would Work with a Distributor

Eventually, if things go well, you’ll need quite a team to keep up with the demand for your products. A fleet of vehicles, someone on staff who visits accounts with the sole purpose of cleaning draft lines, sales people to bring in new business and keep current customers happy, and multiple delivery drivers, not to mention someone to handle all of the logistics that come along with so many moving parts. A distributor would handle all of that for you in exchange for a portion of your profits. They will also likely expand your footprint because they have a wider reach and access to more varied accounts because of the multiple different brands they represent.  

Bottom Line: At a certain point, most breweries will end up working with a distributor because the extra reach will make up for the chunk of profits and the staffing needed to support self-distribution.

So, Back to Us…

              We tricked you – none of these laws actually apply to us because we aren’t a micro-brewery! Our legal classification is a Farm Winery, and in Indiana, Farm Wineries aren’t allowed to self-distribute at all. This explains why you can’t find our ciders on tap at bars and restaurants yet.

              Since we opened, we’ve known that we’d need a distributor to grow. We’ve met with many, sussed them out (this is an important partnership, after all), and negotiated contracts. As of TODAY, we have finally signed the all-important paperwork, which means that the time for us to start popping up around the city is near. Like…a few days away!

Next week, we’ll post a blog about what YOU as a cider fan can do to help us grow our business.

Thanks for coming along on this wild ride with us!

From 'Opening' to 'Open'

Guys, we did it! We opened a cidery and it only took us 2.5 years!

Now that we’re open, our focus has changed from fundraising, seeking legal counsel, location hunting, permitting, and general contracting to managing daily operations. These are the things we’re focusing our energy on these days:

1.       Staffing. Up until May of this year, we were a pretty lean operation of me (Andrea) keeping everything moving and Aaron helping out with production and overall business decisions on nights and weekends. In May we hired our first employee, Joseph, as an Assistant Cider Maker. He put in long hours leading up to our opening to make sure we had cider ready, kegs were cleaned of all the little tiny rust spots that settled in from unloading them in the rain and not wiping them off (my bad), and improving the efficiency of the production process. Then we hired Melissa to run our tasting room and kitchen, who helped create our menu, made sure we had everything we needed to run a retail storefront, and taught me about standard serving practices. Finally, we hired Wes to make sure every customer is treated well in the tasting room and to turn visitors into regulars.

My job has changed from creating job descriptions and making hiring decisions to worrying about whether our employees like their jobs, are getting enough hours, and are as excited about the future of Ash & Elm as we are. For the record, I’m pretty sure we lucked out with each of them, but I still spend a lot of time thinking about how to make sure they are all getting out of Ash & Elm what they hoped to when they signed on to this crazy ride.

The whole team! From left to right: Joseph, Wes, Aaron, Andrea, and Melissa

The whole team! From left to right: Joseph, Wes, Aaron, Andrea, and Melissa

2.       Distribution. A lot of folks have asked when they can get our cider from bars and restaurants. Of course, there’s a short and a long answer. The short: ‘Soon, hopefully!’ The long: The state alcohol permit we need to make and sell cider (a Farm Winery permit, for those interested) doesn’t allow self-distribution. Which means I could have bars and restaurants with checks in hand waiting to put our cider on tap, but legally I can’t sell it to them. Instead, I have to sell the cider to a distributor, who would then sell it to the bar.

Fun fact! Our tasting room is on the ground floor of a three story building, and our Farm Winery permit only covers the first floor. If one of the businesses operating on the top two floors wanted cider, we would have to sell it to a distributor, who would then have to drive 10 miles away to their warehouse, who would then have to load it back up and bring it back to our building to sell to the top floor. Silly laws.

We have had meetings with multiple distributors, and our goal is to have that relationship lined up and going by the end of summer. Hang tight, we’ll get there, and we’ll make sure you all know about it!

3.       Getting the word out. Our tasting room has been open for three weeks now. A lot of my focus is shifting to marketing, sales, and promotions. In the short term, that will happen via events in the tasting room and participation in festivals throughout the city. Longer term, that means pounding the pavement to get bars and restaurants to buy into our product (see #2 on why that hasn’t happened yet). New menu options, seasonal ciders, consistency, and sponsorships/partnerships are always on my mind as avenues to explore as we grow our business.

Our first big event is Ciderside Chats! Head over to the event page by clicking on the photo.

Our first big event is Ciderside Chats! Head over to the event page by clicking on the photo.

4.       Data Crunching. If you know Aaron and me, you know that we both LOOOOOVVVEEE data and Excel. Fun fact #2! Aaron is an electrical engineer, and I have a Master’s in Public Health with a concentration in epidemiology, so using data to predict the future gets us more excited than it really should. Anyway, now that we actually have tasting room sales and numbers, we can start crunching data. How much on average does a person spend in the tasting room? How many ounces of cider does the average customer drink, and how much does that increase if the customer also orders food? Which ciders are selling the best, and given sales in our first month, can we predict what our annual sales might be? When does it make sense to add another employee?

Truly, it is so nice to be open after such a long time. Transitioning from ‘starting’ to ‘managing’ has been invigorating. Thanks for joining us for the start-up phase of the business, and I hope you continue to enjoy the ride!

Everything is Happening!

It’s about time for an update on our progress, wouldn’t you say? I’ve been meaning to write a blog about what we’re working on for a while now, but so much happens in a day that that update is old news after just a few hours. But you know what, the people deserve to know! So, here’s an update on a few key areas:

1.       Construction – We are majorly, deeply in the thick of construction on our production facility right now. Concrete floors are being excavated, re-poured, grinded (ground?), and epoxied. Internal walls are getting put up and wired so we can have an office, kitchen, and bathrooms. Electrical work is being patched in so that we can run great big machines and tiny little laptops. And, we’re digging a moat around our building, too, just for kicks (just kidding, that's electrical work too).

You're looking at what will be two bathrooms, a lab, a commercial kitchen, and a walk-in cooler.

You're looking at what will be two bathrooms, a lab, a commercial kitchen, and a walk-in cooler.

Still to come on the construction side of things is the tasting room next door, which will get moving as soon as the production space is finished.

2.       Production – All of our permits have been granted, and we’re starting our first test batches of cider in the space. We started with a small batch (330 gallons) of our flagship Semi-Sweet cider to make sure everything runs smoothly before we size up.  As of this morning, things are fermenting away and creating a nice apple-y smell underneath the drywall dust and dirt smell.

Aaron pitching the yeast in our test batch. 

Aaron pitching the yeast in our test batch. 

We also have some nice heirloom apple juice bubbling away that we’ll age and release sometime in the fall, and some juice from our friends at Tuttle Orchards in Greenfield as part of our local orchard partner lineup. Altogether we have about 415 gallons of cider in process right now.

3.       Marketing – In addition to the brass-tacks of getting our production going and construction managed, we’re trying to spread the word that we’re coming for Indy in a matter of months. We’ve had a bit of media buzz already, which we really appreciate! The Indianapolis Star featured us as a business to watch in 2016, and Indianapolis Monthly had a nice little article about us too! We love that the word is getting out there and would love YOU, our FANS to continue that good work. Retweet us on Twitter, come to events we’re pouring at (Indy Pies and Pints and Corks and Forks are your next opportunities!), like us on Facebook, and gather up your cider-drinking pals and let them know that we’re on our way!

4.       Grand Opening – So…we’ve keyed in on a date for our GRAND OPENING! Of course, we can’t share it with you yet because it’s just a little bit too touch-and-go with construction at the moment, but know that we’re planning a killer party, at least four cider flavors, giveaways, and tasty food. Go ahead and black out your calendar for May, because it’s probably going to be sometime in that month, and if we’re all lucky, you’ll be able to drink some of our cider on tap at your favorite downtown bars and restaurants well before that.

Stay tuned! Like I mentioned, as soon as I post this, something will change, but we're circling the end of our 'startup' phase and moving toward our 'operational' phase really soon. Cheers!

Starting a Business = Being a Circus Performer

You know the guy at the circus who somehow manages to spin multiple different plates on his fingers, nose, kneecap, and elbow all at the same time? That might be the best metaphor for small business startups that I can imagine. I’ve realized that, though my previous jobs have been in some ways multi-faceted, the scope of those job descriptions are nowhere near as varied as what we’re dealing with now as we get our business off the ground. Luckily, I spent two years in clown college, so everything is going okay. Here are our current spinning plates (cue Radiohead soundtrack):

The Law – Not a plate you want to drop. Federally speaking, we finally received our Federal Alcohol Permit from the TTB at the beginning of December. That was an awesome day, and I think we celebrated by sending a series of emoji-laden texts back and forth for several hours. Our state Alcohol and Tobacco Commission permit is under review at the moment, and once we receive that, we can actually produce and sell cider legally! As soon as that paper comes back, we start our first large(r)-scale test batch on-site.

The Finances – Closing on loans, securing the last bit of private investor money, making sure our budget is on track, trying to anticipate money-pits in advance…fincances are another set of plates that can’t be dropped. The reality is that there are probably about 20 finance plates going at once, and we already know some will drop, but which ones, and when, and can we maybe catch them before they hit the ground? This keeps me up at night.

The Product – The product keeps Aaron up at night. We have our suppliers, we know what equipment we’re going to use, we have great recipes that we’ve made dozens of times on a small scale, but will it all come together when we’re using new equipment in a new environment? We’ve had great reception when we’ve shared our ciders at events over the last year, but everyone loves free alcohol! Will people actually leave their house, drive to our tasting room or to a bar with dozens of beverage options, choose ours, and pay for it?

The Facility – Some pieces of equipment have a six-month lead time. Others you can go buy at Lowes. The rest fall somewhere in the middle. We don’t need all of our equipment to get started, but will need it eventually, so when should we order it, and in what order? Plus, the building is under construction. What if the tanks we ordered in July ship before the new concrete floor has been poured? Where will we put them? Does it really matter if our cinder-block walls are cleaned and painted? Does it $4,000 matter? Should the ADA bathroom go here or there? What grade of insulation do we need, and what grit of epoxy should we put on the floor? Stainless steel floor drains, right? How do we get a sign on the door? Should we get barstools with backs or without? And where will we put the purse hooks (purse hooks matter a lot to women at bars)?! Honestly I could go on forever with the kinds of minute decisions that need to be made Every. Single. Day. I have a whole new respect for anyone who opens a brick and mortar anything.

The Nameless Plate – “I KNOW I’M FORGETTING SOMETHING HUGE BUT WHAT IS IT?!” – me, almost every minute of every day.

So there’s a bit of insight into our lives at the moment. It sounds fear-laden, but it isn’t. It’s invigorating, with a tiny bit of fear and a pretty large dash of manic energy mixed in. And neither of us could be happier.

PS, I didn’t actually go to clown college.

How do you Finance a Craft Cidery?

Finances are a tricky thing. Talking about money is generally considered poor manners, and asking other people to give you money is straight uncomfortable, but if you want to start a business, you’re going to need some cash. There are a few ways to finance your business, including funding it yourself, bringing in investors, or taking out loans, and there are plusses and minuses to each option. Here’s a brief rundown of our thoughts and experiences with each of them.

Self-Funded - If you fund a business yourself, you have to either be wealthy, or you have to start on a small scale. This is especially true in the brewing/fermenting industry. While it’s possible to start on a shoe-string budget, you’d still need upwards of a couple hundred thousand dollars to be on the safe side. The amount of capital equipment you need to get started is expensive, and for the permitting process to even begin, you have to have a signed lease, meaning fronting at least 6 months of rent before you can make your first sale (unless you have a real estate agent who makes some good negotiations on your behalf). If you can manage to fund your business yourself, your growth can only occur by reinvesting your profits into the business. But one of the down sides of starting small is that you can only sell what you can make, and with small equipment, you probably won’t be able to make enough to grow quickly.

Pros: You own 100% of the business, and it’s a much less risky venture than the other options – in some ways! It might not feel less risky to put your life savings into a business, but at least if things go south, no creditors will come looking for you.

Cons: You’ll only be able to start as big as you can afford, and in this industry, that won’t be very big. Growth will be slow and there’s no room for error.

Investor-Funded – If you can’t finance the whole thing yourself, another option is to bring in investors who get a percentage of ownership of your business for the funds they give you. If you’re well-connected to people with both wealth and an entrepreneurial spirit, raising your funds this way can be relatively quick. If you aren’t, it may take a while to reach your target. Luckily, with the rise of successful craft breweries in Indianapolis, investors around here are familiar with the model and in some cases, are itching to get involved.

Pros: You’ll have more funds to get started, and it takes money to make money. You may also benefit from the networks of business contacts, accounting, legal services, etc. your investors bring to the table. In some cases, they can even act as a board of advisors.

Cons: You own less of your company, and someday when you hit it big, you only get a percentage of your earnings. If you don’t maintain majority ownership you could also run into conflict, or in the worst case, be cut out of the management of your company by the other owners.

Debt-Funded – Getting a loan to start your business is a feasible way to raise money, but in today’s climate, small-business loans are fewer and farther between than they have been in the past. Plus, with debt comes interest and repayment terms. One the plus side, the equipment needed for your business has a great re-sale value, which makes a loan a lot less risky from a bank’s perspective. If things go bad and you have to go out of business, you can sell all of your equipment for close to what you paid for it and may be able to walk away cleanly.

Pros: You don’t give away any equity in your business when you take out a loan, so you still own 100%. Banks can also be good partners for the future of your business, so establishing this relationship will help when you want to fund future expansion or get a line of credit opened.

Cons: Making debt repayments early-on, especially as you’re just getting started, can be a tough pill to swallow if you aren’t meeting your sales projections, and defaulting on a loan is scary business.

So what are we doing? Well…all three of course! We put a chunk of our own savings into the business to get things off the ground at the very beginning. We were able to cover the costs of hiring a graphic designer, a legal team, some expanded equipment for testing our recipes, and a fair amount of research and development (traveling to visit cideries and attend conferences). We have some investors on board who believe in our business and also see an opportunity to get a good return on their investment. Finally, we are working with lenders who think we’ll be a good addition to their portfolio.

We’re about 85% of the way funded now, which is happening at just the right time to take this show on the road.

The business side of small business ownership may not be as fascinating to everyone else as it is to us, but we’ve found it to be a constant and rewarding learning experience. If you enjoy learning about business startups, here are a few of the resources we've found valuable:

  •  StartUp Podcast -  This podcast follows the ups and downs of starting a business.
  • SCORE - A branch of the Small Business Association pairs retired former business executives with new business owners. Our SCORE mentor has been a huge help to us.
  • Indy Chamber - The Indianapolis chapter of the Chamber of Commerce provides business support as well as networking opportunities with other business owners in the city. 

Here’s to getting fully-funded in the near future and to entrepreneurship!

We Have a Space!

If you’re connected with us on Facebook or Twitter, you may have heard snippets of these updates already, but we wanted to give you a more thorough status update on Ash & Elm. So much of our progress occurs behind the scenes and isn’t necessarily that interesting (submitting multiple tax documents, anyone?), but today, we have some big progress updates to share.

We have a location! I (Andrea) quit my job a year ago because I thought we’d find a location within three months and then get going, but finding our location turned out to be one of the most frustrating parts of our fledgling business to date. We looked many places, talked to many realtors, community development organizations, architects, and business owners, but finally found a spot that is better than we imagined. It’s on the Near-Eastside of Indianapolis, which is where we live and has always been our ideal scenario (Aaron’s commute will someday be a 15 minute walk, as opposed to his 1 hour commute that he’s been doing for TEN YEARS now). We have more space than we need for now, and a beautiful historic building to have a stellar tasting room in.  Lastly, we get to be a part of revitalizing an up-and-coming neighborhood, which is something we care a lot about.

Future tasting room greatness to happen here.

Future tasting room greatness to happen here.

We got the attention of the Indianapolis Business Journal in their Property Lines Roundup, which was exciting, and we had a successful rezoning hearing, getting approval to sell alcohol, food, and have a parking lot. Those in the know about city planning know this was a big hurdle, and kudos go to our landlord and his real estate agent for leading the rezoning charge successfully.

A Word on Alcohol Laws As I’m sure most of you know, starting a business includes a lot of paperwork. especially a business that sells alcohol. We’ve mentioned before that we needed to submit our Federal Tobacco and Trade Bureau (TTB) application, which takes about 3.5 months to process. We got that taken care of exactly two and a half months ago, so we’re hopeful we’ll be approved by the TTB sometime in November.

After that, it’s time to file our State application to the Alcohol and Trade Commission (ATC), which will take about three weeks to be approved. That means, in our ideal scenario, we could be licensed to sell our product by the first of the year. Wow! If you know either of us, you’ll know that – of course – we already have the ATC permit application completed and are just waiting to send it in the second we hear that our TTB permit is approved. We should be able to hit the ground running as soon as we get ourselves legal.

So…when are you opening?  GREAT QUESTION! I wish we knew the answer. If everything goes smoothly, March. If it doesn’t, which is more likely, sometime before June. The best way to stay up to date on our progress is to like us on Facebook or follow us on Twitter, or drive by our location at 2112 E. Washington St and poke your head in the door. :)

We appreciate all of the interest and excitement we’ve been getting from you all, and are excited to share a cider together soon.

What's the Hold Up?

 Things have been a little quiet around here lately. Every time we talk to friends and family who are interested in our business, they ask us what we’re doing all the time. It’s a good question. Here’s what we’re working on, and what we need to get done before we can open.

Priority Number 1 – Location

We’ve been looking for a location pretty much non-stop since November. It’s hard to find a space that’s perfect. We've fallen in love with locations only to find out they won't work over and over again. Often, we feel like we’re on a never-ending episode of HGTV's “House Hunters”.

<Insert narrator’s voice>

“Aaron and Andrea have been looking for a location for their new cidery. Location #1 is on an accessible road with downtown views, plenty of space, and falls well below their budget, but can they handle a building that’s needs so much work? Location #2 offers room to expand in a convenient location in an up-and-coming neighborhood. But the lack of a private entrance and signage opportunities could cost them. Location #3 has everything they’re looking for – rustic character, functional space, and a busy street, but it’s a short-sale. Are they willing to risk their business future by letting the other locations go in their pursuit of this risky venture? Stay tuned to find out!”

<Fade to black>

It would be funnier if it weren’t so accurate.

So anyway, the location is a big issue. We think we’re close to having our location figured out and a lease signed, but until the paperwork has been finalized, we can’t move forward in any of the other areas.

Priority Number 2 – Permitting

Once we have a lease signed, we’ll be allowed to apply for our Federal Tobacco and Trade Bureau (TTB) permit. The application is comprehensive, and once it’s been submitted, it takes roughly 110 days (that’s 3.5 months!) to get our permit granted. Only after we have the TTB permit can we file for our state alcohol permit, and then after we’ve received that, we can apply for our city permit. All in all, the permitting process will take about 6 months if things go smoothly, and remember, we can’t start that process until the lease is signed.

Priority Number 3 – Build Out

Another item dependent on the lease. Once we have a lease and have our permit applications going through the Federal rigmarole, it’ll be time to start building out the space. Some of it will be un-sexy build-out, like getting the HVAC systems up and running, the plumbing and electrical requirements covered, etc. After that, the fun stuff will start and the cidery will really start to take shape. It’s hard to estimate how long this will take because we don’t have access to the building yet to see just what all needs to get done, but it will take at least several months to go from beginning construction to being able to open our doors to customers.

In the Meantime…

So a lot of the above issues are outside of our control. But, we’re still making gobs of cider and would love to share it with anyone who is interested! If you have an event coming up or if you’d like to throw a cider party at your house or business, send us an email and we can talk! So far we’ve provided cider to a nonprofit fundraiser, a wedding, and a medical office grand opening gala.

We also continue to make connections and contacts with people in the industry in Indianapolis so that we’ll be able to hit the ground running when we open.

So if you’re anxiously awaiting updates on our progress, please know that we’re awaiting those updates right along there with you, and probably more anxiously. :) 

Thanks for hanging in there with us and we’ll see you soon!